Two- and more component vacuum casting plant Series MDD2PV   full-automatic     easy to operate       compact         worth the money

Everybody who wants to seal his butterfly in polyester knows the problem like the professional user in the field of electronics: Included bubbles rising during the gelation phase cannot escape any more and remain in the resin. One of the possible consequences is an insufficient resistance to high tension of the included elements. This problem has been well recognized by the offical technical board of control (TÜV), so that to-day the use of vacuum plants is imperatively prescribed for a great number of applications. The result: If there is no air, it is logic that it cannot be included either. The "catch to this matter": Such plants were so far too expensive for small-scale and medium-sized enterprises. This has changed now. A complete plant is now offered on the basis of the proven AK-dosing-mixing-systems dosing/mixing system at a price you did not consider it possible.

Technichal data (Series MDD2PV): Plant size: L x W x H approx. 2.200 x 900 x 1.450 mm Weight: approx. 750 kgs Supply: Three-phase current 400 volts, 6 bars compressed air Produkt storage: 45 litres pre-pressure tank for A and B components of steel, hot galvanized, minimum/maximum indication for the tanks, electric stirrers, inspection hole lighting for the tank, fitting for compressed air, automatic air exhaust and supply, vacuum adapter, lance tube filling from storage tank. Dosing unit: Dosing shot quantity from approx. 0.3 to 10 m³/sec, dependent on dosing pump size, electronic pump rotation control from approx. 15 to 100 rpm., station for measuring content in litres for mixing ratio control Vacuum unit: Vacuum cylinder, diameter 400 mm, clear work height in vacuum 120 mm, clockwise working round table with max. 24 positions, vacuum pump 16 m³ suction ability/h, electronic measure and control unit type Piezovac, 1 vacuum control valve set, evacuation time of hood to 10 mbars approx. 30 sec. Control: Automatic operation, adjusting, program memory for 20 single programs, program display and program input via two-line-display, interval casting up to 4 intervals (within each interval, the following parameters may be freely programable: shot time, pump speed, vacuum value), real time dosage, automatic product preparation, pot life control, automatic rinsing by manual release, program input of component part quantity for clockwise working round table for single casting parts or casting of 2, 3, 4, 6, 8, 12 or 24 component parts, program controlled 3-phase-degassing (free coordination of time and vacuum value) For additional costs: Tank sizes 60 or 120 litres, variable vacuum cylinder height, mixing ration control, level indication for rinsing tank

 

Two- and more component vacuum casting plant: Series MDD1PV   full-automatic     easy to operate       programm controlled

The program-controlled vacuum casting plant allows the menu-guided input by monitor and keyboard. It works by interval casting techniques. Up to four intervals can be assigned freely. Moreover the plant uses an axis-control to take up the pallet. The program-memory is equal to the series MDD2PV. The plant processes two-component medias.

pallet insert in front of preheating oven for pallet size 400 x 300 mm	hardening oven in paternoster construction - inside view
Technical data: pallet feed clockwise upon request temperature continously variable up to approx. 80°C heating power: 25 kW (circulating air) dimensions: L x W x H approx. 3500 x 1000 x 1400 mm	Technische Daten: 15 load levels for 3 pallets each continously clock adjustment temperature continously variable up to approx. 120°C (circulating air) 3 handling spares for pallet insert heating power approx. 35 kW dimensions: L x W x H approx. 2000 x 1500 x 3000 mm

sub floor disposal of the cleaner with removing tank and -pipe	free standing central control cabinet with monitor and process commander for data input

vacuum casting chamber in portal construction and vacuum dosing head HP2V

Technical data (Series MDD1PV): Standard plant dimensions: L x W x H approx. 4500 x 1600 x 2500 mm Supply: 400 volts threephase, 6 bars of compressed air Vacuum chamber size: L x W x H approx. 1000 x 900 x 500 mm Dispacement in the chamber: X-axis approx. 400 mm, Y-axis approx. 400 mm, Z-axis approx. 150 mm; Z-axis: to deliver more or less sized pneumatic work lift 50 mm mechanical adjustable by approx. 100 mm Axis control: Digsy+, made by Intercontrol Dosing: shot size of approx. 0.1 up to approx. 20 cm³/sec depending on the dosing pump size respect. mixing ratio. Gradeless pump speed control within a range of approx. 20 up to 100 rotations per minute plant comprises: programm controlled automatic operation, adjusting, automatic product preperation, empty shot automatic rinsing product storage - standard equipment for the A and B components - each two 60 litres pre-pressure tanks with electrical stirrers - level control indication (maximum and minimum indication) - inspection hole lighting for the tanks - upon request tanks with contents of 100 respect. 120 liters can be delivered - full automatic changeover from preparation to removal phase - lance filling for the A and B components from the delivery containers - for additional costs: fully automatic refill from main container Intervall casting: - up to four intervals - vacuum, shot time, casting position and pump speed free programmable for each interval full automatic rinsing in the disposal station

   Technical modifications reserved.


I M P R E S S U M

AK-Dosier-Mischtechnik     P.O.-Box 1340      D-53760 Hennef     Germany      Phone: +49 (0) 2242 869940     Fax: +49 (0) 2242 869941

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